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Services

Our Services

Safety Engineering:

Safety Reviews:

Audit ➔ Health Safety and Environment (HSE):

Process Safety Management (PSM) Program Support:

Training:

Safety Engineering:

Technical Safety can be overwhelming, frustrating and confusing. Managing and communicating risk is
complicated. We are with you and we are here to help.
Our consultants make it easier and faster to recognize threats and identify opportunities that will help
prioritize process improvements, manage regulatory compliance, reduce spending inefficiencies and
ultimately create safer ways to work.

We offer engineering solutions and assessment studies to ensure compliance with “Recognized and
Generally Accepted Good Engineering Practices” (RAGAGEP).

Safety Reviews:

Our team comprises of leading and award-winning experts in safety, environment and business interruption risks. We provide a comprehensive service for identifying, assessing and managing risks. We bring together various functions in an organization to help you manage conflicting requirements and find the optimum way forward.

SIMOPS – Simultaneous Operations

Simultaneous Operations (SIMOPS) occur when two or more potentially conflicting activities are being executed in the same location at the same time. The resulting combined hazards are to be assessed and proper control measures to be implemented in order to reduce the related risks to As Low as Reasonably Practicable (ALARP) level. The mitigation actions
should be continuously reviewed according to work site progress and their implementation on the area should be continuously monitored.
The SIMOPs will be reviewed at the workshop. Approach and Topics to be covered include, but are not limited to:

  1. Identifying the combined operations
  • Production/ maintenance operations
    • Construction
    • Heavy lifts
    • Transportation
    • Tie-in and interface requirements
    2. Execution of Risk Assessment for EACH task separately
    3. Identification of the additional hazards introduced by the SIMOPS
    4. Assessing the relevant level of risk
    5. Verifying the adequacy of the planned control measure
    6. Identifying additional risk reduction measure
  • Cost-Benefit Analysis (CBA)

A cost-benefit analysis compares the projected or estimated costs and benefits (or opportunities) associated with a project decision to determine whether it makes sense from a business perspective.
Cost-benefit analysis involves tallying up all costs of a project or decision and subtracting that amount from the total projected benefits of the project or decision. It is data driven. Our consultants’ CBA analysis:

Allows organizations to evaluate a decision or potential project free of opinions or personal biases, by offering an agnostic and evidence-based evaluation of your options to help your business operation
become more data-driven and logical.

Helps you uncover less-than-obvious factors such as indirect or intangible costs and benefits by outlining every potential cost and benefit associated with a project.

  • ALARP Demonstration

If your risk analyses show that the risks on your site are intolerable, you are required by law to stop and adopt a different approach. But even when the risks are deemed tolerable or broadly acceptable, you still may still need to demonstrate that they are ‘As Low as Reasonably Practicable’ (ALARP).
In extreme cases, this is done by carrying out a Cost Benefit Analysis. This involves weighing the CapEx and OpEx costs of additional measures against the health and safety benefit they would bring. If the costs can
be shown to be grossly disproportionate, then there is no requirement to implement the additional measures.
As this is a specialized area, if you require an ALARP demonstration, we strongly recommend you contact
SRM and we can assist you in complying with your requirements for the competent authority.
Get in touch with us today for an informal discussion about how to tackle the challenges you are facing.

Audit ➔ Health Safety and Environment (HSE):

SRM believes in and helps organizations in achieving the ZERO Total Recordable Incident Rate (TRIR) every year. In order to achieve Operational and Safety Excellence, SRM consultants provide expert advice on many aspects of Health and Safety.

  • Incident Investigation

Near misses, incidents and accidents are an important part of a Health and Safety Management System.
By precise identification of root causes and then putting in place effective controls, organizations can avoid reoccurrence to prevent future injury, loss of productivity and asset damage resulting in legislative
compliance and reduction in insurance premium.
SRM professionals have assisted many clients in completing investigations with Onsite supervisors.
Examples of projects that we have undertaken include:

  • Investigations for Occupational Health & Safety reportable incidents including lost time injury,
    medical treatment and restricted work
  • Investigation of large scale undesired environmental release

Investigations of manufacturing sites operational upsets

  • Job Hazard and Safety Assessment (JSA, JHA, THA)

SRM believes there is no job that cannot be done safely with effective identification of hazards and mitigation strategies.
SRM consultants have proven and diversified experience in identifying the hazards and threats in completing in high hazards jobs

Our consultants effectively break the job down into a sequence of steps and use questions such as the following, but not limited to these, to identify potential hazards and determine preventive measures to
overcome these hazards:

  • Can any body part get caught in or between objects?
  • Do tools, machines, or equipment present any hazards?
  • Are there dusts, fumes, mists, or vapors in the air?
  • Can the worker slip, trip, or fall?
  • Is the worker exposed to extreme heat or cold?
  • Is excessive noise or vibration a problem?
  • Can the worker make harmful contact with moving objects?
  • Is there a danger from falling objects?
  • Can the worker suffer strain from lifting, pushing, or pulling?
  • Is lighting a problem?
    Can weather conditions affect safety?
  • Is harmful radiation a possibility?
  • Can contact be made with hot, toxic, or caustic products?

Job Safety Analysis …is likely to result in fewer worker injuries and illnesses; safer, more effective work methods; reduced workers’ compensation costs; and increased worker productivity.
– Occupational Safety and Health Administration
     OSHA 3071 2002 (Revised)

  • Chemicals Risk assessment

Identification of each chemical hazard, the evaluation of their risks and placing of control measures to mitigate these risks secures the health and safety of employees.
SRM follow the following steps in performing the Chemical Risk Assessment:

  1. Identification of the chemicals and their hazards.
  2. Considering who might be affected and how they might be harmed.
  3. Evaluating the risks – what are you doing now and what further precautions are needed?
  4. Documentation and implementation of your findings.
  5. Update and review as required.

SRM provides you with a full assessment and survey carried out at your facility, with
recommendations made in an order of priority.
We also offer our help in preparing the Safety Data Sheets of chemicals.

  • Site Safety Audits

A safety audit is a structured assessment and evaluation of how workplace activities can affect health and safety. It helps organizations in evaluating and optimizing their health and safety programs and improving
safety management.
SRM provides the following Safety Audits:

  1. Regular Compliance Audits: These are carried out on a regular basis in each work area. They cover all
    working conditions, including hazards, processes, and practices.
  2. Spot Audits: These focus on a specific hazard associated with a specific workstation or work area.

SRM consultants carry out a comprehensive Site Safety Audit, not limited to the following items, to ensure regulatory compliance to preserve the employee and employers’ interests:

  • Management leadership
  • Worker participation
  • Machinery and tools
  • Equipment, processes, and raw materials
  • Materials handling and storage
  • hand and portable power tools
  • Vehicle fleets
  • Organization and administrative procedures
  • Walking and working surfaces
  • Housekeeping practices
  • Fire protection and life safety
  • Emergency response procedures
  • Radiation, hazardous chemicals, and hazard communication program
  • Electrical hazards
  • lock out and tag out
  • Hazard signage
  • Personal protective equipment
  • Elevators
  • Hoists and slings
  • Education and training
  • Program evaluation and improvement
  • Employee Safety Handbook (HSE Manual)

There is an old saying among OSHA Field Compliance Officers that goes, “If it isn’t in writing, it didn’t happen.”
Our consultants design customized site and organization specific safety handbooks to give employees firm understanding of general questions regarding safety in the workplace.

  • Permit to Work System

Permit to Work or PTW is a standard operational procedure used by facilities to issue documented permission to personnel to perform tasks that are considered hazardous or non-routine.
It consists of specific instructions based on the nature of the job, and its time and place, along with adequate information of critical procedures to follow.

Our consultants work closely with the site management (generally considering human factors, poorly skilled work force, unconscious and conscious incompetence) to design work permit systems having the
following essentials:

  • Sufficient authorizations from assigned personnel throughout the management.
  • Roles and responsibilities for each task.
  • Clear identification of hazards that workers may face along with the appropriate precautionary actions to take.
  • An elaborate set of safety assessment protocols including site audit check, safety equipment check, safety training of personnel check, and more such safety checks which varies according to
    the type of job.
  • A record to indicate the status of the work permit – be it closed, cancelled, revoked, re-issued, etc.
  • Safe Operating Procedures (SOPs)

Safe Operating Procedure (SOP) is a written document that provides step-by-step instructions on how to safely perform a task or activity which involves some risk to health and safety.

Our consultants have proven experience in developing the safe operating procedures for critical and high hazardous routine and non-routine activities. We follow the risk-based safety approach in
developing the SOPs, clearly mentioning each step with RACI Matrix

  • Emergency Response and Incident Command System

A robust emergency plan specifies procedures for handling sudden or unexpected situations to prevent injuries, fatalities and damage to building, stock, equipment, environment and
community.

An emergency plan generally includes:

  • All possible emergencies, consequences, required actions, written procedures, and the resources available.
  • Detailed lists of emergency response personnel including their contact details, and their duties and responsibilities.
  • Floor plans.
  • Large scale maps showing evacuation routes and service conduits

Our consultants develop a standardized on-site management system designed to enable effective and
efficient emergency management by integrating a combination of facilities, equipment, personnel,
procedures, and communications operating within a common organizational structure.

We also offer facilitation of tabletop workshops to identify area of improvements.

Process Safety Management (PSM) Program Support:

SRM serves a broad cross section of industries with Process Safety Management system support. We provide expertise in each element of PSM, enabling us to deliver comprehensive and efficient solutions
that are custom tailored to a facility’s individual need. We understand how the pieces fit together!
Our PSM support services include the following, but are not limited to:

     1.Process Safety Information (PSI) Services:

Our PSI services includes

  • PSI Audits and Reviews
  • Validation of Existing PSI (P&IDs, PFDs, Plot Plans, Instrument Loops, etc.) Generation of PSI
  • Equipment File Reconciliation and Consolidation
  • CAD & Drawing Services

o Drawing Updates and Generation (P&ID, PFD, Plot Plan, Isometrics, Instrument Diagrams,
etc.)
o Custom Menu Development
o Custom Scripts and Routine Development
o CAD Standards Development and Implementation, including “Intelligent” Drawings
o Data Extraction, Import, and Management
o CAD Training

     2.Management of Change (MOC):

SRM assists you in implementing, stewarding and auditing MOC processes to ensure long-term
maintainability and success.

     3.Pre-Startup Safety Review (PSSR):

The Pre-Safety Start-up Review (PSSR) simply assesses whether the facility or unit is ready for safe startup
It can be conducted on both new and revamped processing/manufacturing facilities and ensures that all
installations meet the original detailed engineering design and operating intent while considering
potential operating hazards.
The PSSR package offered by SRM is customized to each client’s needs. Typically, it includes a safety review
procedure which assesses equipment and their operating modes, work procedures and required
personnel training.

     4.Procedure Development

Hazard Assessment Selection, Risk Assessment, Maintenance, PSSR, MOC, incident
investigation and Contractor management, etc.

When it comes to building Process Safety Management (PSM) programs, the biggest challenge
companies face is consistency. Having appropriate procedures in place for risk management is
important so that each employee understands their responsibilities and all actions are
performed in a reliable manner across any current projects and in all future activities.

Our aim is to provide you with the framework for a consistent and thorough approach and
methodology to be used in PSM activities in order to sustain a safe, environmentally
responsible and reliable plant operation. SRM consultants have over 100 years of experience in
helping clients build and operate safer facilities by doing just that.

Working with clients to produce standards and build procedures that work for their
organizations is one of SRM’s strongest service offerings. Successful procedure development
and implementation of standards is only possible if it is built to fit with the client’s vision and
wishes in mind. SRM will start with our standard templates and work with a designated client
representative(s) to ensure that all the standards developed are consistent with the client
organization’s views and plans.


Training:

We offer public and Tailored Private In-House Classes on Process & Technical Safety Topics as

well as exams preparation for professional certifications.

Our neutral and unbiased workshop-oriented training sessions provide the perfect opportunity to lear and benefit from the real-life experiences of our industry-leading instructors.

  • Introduction to PHA/HAZOP
  • Incident investigation techniques
  • Root Cause Analysis
  • Layer of Protection Analysis and Consequence Modeling
  • Piping & Instrumentation Diagram (P&ID) Engineering Drawings Interpretation
  • Fundamentals of Risk Based Process Safety Management
  • Fundamentals of the Safety Lifecycle
  • Professional certifications preparation includes:
  1. Associate Safety Professional (ASP) from Board of certified safety professionals (BCSP)
  2. Certified Safety Professional (CSP) from Board of certified safety professionals (BCSP)
  3. Certified process Safety Professional (CCPSC®) from American Institute of Chemical
    Engineers (AICHE-CCPS)

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